OEM CNC Machining Customized Tube Sheet for Heat Exchanger

  • 1 - 4 Pieces
    $3,000.00
  • >=5 Pieces
    $2,000.00
Model Number:
Customized Tube Sheet
Shipping:
Support Sea freight
Lead Time:
Quantity(Pieces) 1 - 2 3 - 5 6 - 10 >10
Est. Time(days) 15 30 45 Negotiable
Customization:
Customized logo (Min. Order: 2 Pieces)
Graphic customization (Min. Order: 2 Pieces)

More

Customized packaging (Min. Order: 2 Pieces) Less
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Overview
Quick Details
Condition:
New
Applicable Industries:
Machinery Repair Shops, Energy & Mining, protel chemical equipment
After Warranty Service:
Online support
Local Service Location:
None
Showroom Location:
None
Place of Origin:
Jiangsu, China
Brand Name:
Hongda, Hongda
Type:
Heat Exchanger Tube, Heat exchanger parts
Application:
Refrigeration Parts, Heat Exchanger, Tubular Heat Exchanger
Certification:
CE
Warranty:
3 years
After-sales Service Provided:
Video technical support, Online support, Online support
Product name:
Tube sheet
Applicable Industry:
Machinery Repair Shops, Manufacturing Plant
Size:
max OD7000
Machining State:
CNC Machining
Supply Ability
Supply Ability:
10000 Piece/Pieces per Month
Packaging & Delivery
Packaging Details
rust-proof,wooden packed via fumigation
Port
SHANGHAI port
Picture Example:
package-img
package-img
Lead Time :
Quantity(Pieces) 1 - 2 3 - 5 6 - 10 >10
Est. Time(days) 15 30 45 To be negotiated

tube plate, gear 

parameters

Type Tube Plate / Gear
Applicable equipment 6300T Maximum single weight 80T, maximum diameter 6M
Applicable equipment 4000T Maximum single weight 45T, maximum diameter 4M
Applicable equipment 1600T Maximum single weight 8T, maximum diameter 2.5M
Applicable equipment 800T Maximum single weight 1.5T, maximum diameter 1M

processRaw material procurement - raw material inspection - chemical composition re-inspection - forging - N&T-machining - UT - rough machining - heat treatment - machnical property (room temperature, Low temperature, high temperature), impact (room temperature, low temperature), metallographic examination(grain size and microscopic cleanliness) - second machining-UT,MT - final machining - final inspection - storage
tube sheet forging processPressing pliers, chamfering, cutting the bottom - leaking disk upset - pulling long - chamfering - cutting the bottom and riser - upsetting - FM method pressing side - pressure center - flat - rounded and flat forming

 

 

1. Special material tube sheet

We have experience with many different materials which include aluminum, stainless steels and all kinds of special materials

2. Special process for tube sheet

tube sheet with surfacing welding, tube plate stacked together for drilling and boring,  drill ground, enlarge, chamfering limiter, special cutting tools to dig groove, drilling, boring and stack, stack Angle drilling, drilling hemicycle, subroutine drilling speed and a series of special process. 

3. Flexible hole shape tube sheet

Special orifice tube sheet: tapered hole, elliptical hole, non - round hole, lumbar hole, square hole, baoshi hole, tooth shape hole, diamond shaped hole, irregular shaped hole, etc 

4.  Large, long or thick tube sheet 

We have the ability to handle tube sheets of various sizes.


CNC equipment:double shaft deep hole drilling

 

 

 

 

Max diameter of ring is 6000 mm, the max weight of ring is 30 T, and the max diameter of disc or tube sheet is 6000 mm, the max weight is 74 T, the max thickness of ring or disc is 1200 mm, Max. Unit weight for shaft forgings is 74 T. Now, each branch company have gained certificates of CCS, BV, KR, GL,ABS,DNV, LR,RINA, RS, IRS.
We participate in establish national level and occupation standard, and have 14 national patents.
We have established long-term cooperation with Dalian Heavery Industry Group Co.,Ltd, Dongfang Electric Corporation, Shanghai Electric Group Co.,Ltd, Shanghai Zhenhua Heavy Industry Co.,Ltd, Chongqing Gearbox Co.,Ltd, Daqing Petrochemical Machinery Co.,Ltd, Nanjing High-Speed&Accurate Gear Group Co.,Ltd, in the worldwide, we also cooperate with Danieli, Wartsila, Siemens,SMS,Bosch,Caterpillar,Valmet, Hitachi,FLSmidth,Toshiba and so on.

FAQ

 

 Q: Are you trading company or manufacturer ?

AWe are a manufacturer which is an important member of China Heavy Machinery Industry Association and China Metal Forming Industry Association;we have built up a national top-ranking complete industrial chain of forging, heat-treatment, final-machining.

Q: What is the production capacity of your company? And What is your current capacity?

A: For the ring and disc,the max diameter is Φ6000mm,and the max thickness is 1200mm.

 For the shaft,the max length is 12000mm,and the max weight is 80T

 Our maximum capacity is 100,000 tons. At present, it is about 65,000 tons.

Q: What about the test ? Did you do the inspection of mechanical properties,UT,MT,PT by yourselves or outsource it?

A: Our testing center is approved by CNAS(ILAC). As for qualification, we have passed the ASME Nuclear MO certificate, CNNC Qualified supplier, Boiler & vessel Forging Registration certificate, Military Qualification Certificate, as well as nine shipping classification certificate (CCS,BV,DNV-GL,RINA,ABS,NK,LR,KR,RS).